Automatic toilet roll/kitchen towel production line

Rewinding section:

Max Parent Roll : ф1500*1900 mm

Core inside Dia of Parent Roll:  3” (76.2 mm)

Max Rewinding Log Diameter: 90 – 135 mm

Log Core Diameter: 35 – 55 mm

Perforation Length: from 90 to 135 mm (adjustable)

Mechanical Speed / Rewinding Speed: 100 – 200 m / min

Automatic core feeding, will automatically change logs and unload the finished products

Unwind stand: 2 rolls, With 2 driving flat belt for parent roll, Pneumatic roll lifting

Equipped with one sets steel to paper embosser to produce toilet roll;

Double Embossing unit with lamination for kitchen roll:

2 Steel embossing cylinder: (point design)

2 rubber cylinders, soft and not hard2 rubber cylinders, soft and not hard

Lamination unit: rolling gluing system (2 rubber cylinders)

1 stainless steel glue trough1 stainless steel glue trough

6pcs rollers can inching.

Automatic Tail Sealer

PLC and inverter control system (Mitsubishi)

Electrical eyes will be mounted on the different parts of the line to monitor the machine and stop it in case if runs out of paper, cores or any other unforeseen problems

Emergency stop and Jog button control

Power requirement 11 KW / 380V/50Hz

Air pressure requirement：0.7Mpa (prepared by the customer)

  Conveyor section

  Log accumulator (capacity: 100 logs per min.)

 Cutting section:

· Double log cutting - Blade safety cabin

· Automatic blade sharpening system

· Automatic blade adjustment on the cutting level

· Automatic stop in case of misplacement or over ø of log

· Automatic stop in case cabin door are open

· Two stainless steel feed channels

· Log in feed by servo motor

· Log pusher controller by a servomotor, which provide the right cutting length.

· Servo disk brake

· Superior timing tension rubber belts for the driving system

· Pneumatic trim removal system

· Electronic cutting length control: variable within 90 – 250 mm.

· Minimum trim cutting length: 25 mm at each end.

· Log diameter: min. 95 mm. , max. 140 mm.

· Maximum operation speed: 120 cut / cycles / min * 2 rolls

· Grinding wheel: diamond, Germany

· The sharpening can be adjusted to follow the edge of the disk

· Circular Blade diameter: 610 mm. - Germany

· Variable speed control

· Clamps set before & after the disk, which fix the log during the cutting process.

· The clamps diameter can be adjusted mechanically

· Mitsubishi PLC Control System – Touch Screen operation

· Power Supply: 380 V. 3 phases , 50 Hz, 24 V DC control, 8 Kw.

  Semi-automatic packer (use pre-made bag)

 Packing format:  2, 4, 8, 10, 12, 24 rolls （toilet roll）

                2 rolls (kitchen towel roll)